Sterling SDAA 25-100 Dehumidifier Kullanım Kılavuzu

Kullanım Kılavuzu için aygıtı Sterling SDAA 25-100 Dehumidifier

Sterling SDAA 25-100 Dehumidifier Kullanım Kılavuzu

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SDAA 25-100 (15-60 cfm)Dehumidifying DryersPart Number: 882.00290.00Bulletin Number: DH1-640Effective: 12/06/05Write Down Your Serial Numbers Here For Future Reference:______________________________________________________________________________________________________________________________________________________We are committed to a continuing program of product improvement.Specifications, appearance, and dimensions described in this manual are subject to change without notice.DCN No. _____

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Shipping InformationUnpacking and InspectionYou should inspect your dryer for possible shipping damage.Thoroughly check the equipment for any damage that might have occurred in transit, such asbroken or loose wiring and components, loose hardware and mounting screws, etc.In the Event of Shipping DamageAccording to the contract terms and conditions of the Carrier, the responsibility of theShipper ends at the time and place of shipment.Notify the transportation company’s local agent if you disco

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Table of ContentsCHAPTER 1: SAFETY................................................................V1-11-21-3How to Use This Manual ............................................................................................. vSafety Symbols Used in this Manual ..................................................................... vWarnings and Precautions ......................................................................................... viResponsibility ....................................

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4-34-44-5Restoring the Process Air Temperature Controller (E5CN) to Factory Settings..28Process Air Dew Point Display ............................................................................31Setting the High Dew Point Alarm .......................................................................31Restoring the Process Air Dew Point Meter (E5CK) to Factory Setup ................31Redundant Safety Controller Display ..................................................................32Setting th

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Service Department.............................................................................................59Sales Department................................................................................................59Contract Department ...........................................................................................59Dehumidifying Dryersiv

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Chapter 1: Safety1-1How to Use This ManualUse this manual as a guide and reference for installing, operating, and maintaining yourdehumidifying dryer. The purpose is to assist you in applying efficient, proven techniquesthat enhance equipment productivity.This manual covers only light corrective maintenance. No other maintenance should beundertaken without first contacting a service engineer.The Functional Description section outlines models covered, standard features, and safetyfeatures. Additi

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1-2Warnings and PrecautionsOur equipment is designed to provide safe and reliable operation when installed and operatedwithin design specifications, following national and local safety codes. This may include, butis not limited to OSHA, NEC, CSA, SPI, and any other local, national and internationalregulations.To avoid possible personal injury or equipment damage when installing, operating, ormaintaining this equipment, use good judgment and follow these safe practices:; Read and follow these ope

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1-3ResponsibilityThese machines are constructed for maximum operator safety when used under standardoperating conditions and when recommended instructions are followed in the maintenanceand operation of the machine.All personnel engaged in the use of the machine should become familiar with its operation asdescribed in this manual.Proper operation of the machine promotes safety for the operator and all workers in itsvicinity.Each individual must take responsibility for observing the prescribed sa

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Operator ResponsibilityThe operator’s responsibility does not end with efficient production. The operator usually hasthe most daily contact with the equipment and intimately knows its capabilities andlimitations.Plant and personnel safety is sometimes forgotten in the desire to meet incentive rates, orthrough a casual attitude toward machinery formed over a period of months or years. Youremployer probably has established a set of safety rules in your workplace. Those rules, thismanual, or any

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• Clean the dryer and surrounding area DAILY, and inspect the machine for loose,missing or broken parts.• Shut off power to the dryer when it is not in use. Turn the switch to the OFF position,or unplug it from the power source.Maintenance ResponsibilityProper maintenance is essential to safety. If you are a maintenance worker, you must makesafety a priority to effectively repair and maintain equipment.Before removing, adjusting, or replacing parts on a machine, remember to turn off all elec

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Dehumidifying DryersChapter 1: Safetyx

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Chapter 2: Functional Description2-1Models Covered in This ManualThis manual provides operation, installation, and maintenance instructions for 15, 30, and 60cfm dehumidifying dryers. Model numbers are listed on the serial tag. Make sure you knowthe model and serial number of your equipment before contacting the manufacturer for partsor service.Our dehumidifying mini dryers are designed to generate heated dehumidified air at carefullycontrolled temperatures for use in plastic drying systems. Dry

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A small amount of ambient air is introduced into the process air stream to make up for the airlost during the bed regeneration. Because the process air is typically much drier than theambient air, the air mixture maintains drying efficiency at a consistently high level. This airis heated to 500° F (260° C) before entering the bed that is on regeneration forcing moisturefrom the desiccant before exhausting. To compensate for the humidity content in the air, thisdryer is supplied with the proper

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• NFPA79 machinery electrical standards• Non-fused electrical disconnect• Branch fusing• Mercury process heater contactor• Regeneration temperature control• Process high temperature alarm light• Process/regeneration heater box• High temperature safety system (Process/Regeneration)• Dew point monitor with digital read-outController Features• Mitsubishi programmable relay controller• Display of process temperature set point and actual settings2-4OptionsOptions marked with “

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•Identify and locate specific safety devices.•Understand the proper use of the safety devices provided.•Describe the function of the safety device.Safety Circuit StandardsSafety circuits used in industrial systems protect the operator and maintenance personnelfrom dangerous energy. They also provide a means of locking out or isolating the energy forservicing equipment.Various agencies have contributed to the establishment of safety standards that apply to thedesign and manufacture of autom

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Chapter 3: Installation3-1Uncrating the EquipmentDehumidifying Dryers are shipped mounted on a skid, enclosed in a plastic wrapper, andcontained in a cardboard box.1. Pry the crating away from the skid.Note: Remove the nails holding the box to the skid and lift the boxoff carefully; avoiding staples in the 1’ x 4’ wood supports.Cut the steel banding.2. Use a pry bar to remove the blocks securing the unit to the skid.3. Lift unit from sides. Use a pry bar if necessary to carefully remove thes

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Figure 16: Machine-Mount Dryer DimensionsMounting flangeCEEDiameter hole:FNotes: Hopper mounting flanges on 0.75 andand 1.5 cu. ft. (20 & 40 liter) hoppersare supplied blank so the customercan drill to match existing machine throat.PROCESSTEMPERATUREDEW POINTOFFONBCONTROL POWER ALARM HORNONOFFALARMALARM Silencer3.0 cu. ft. (80 liter) hoppers and largerare not supplied with a cast flange(as shown).DA15, 30, 60 cfm machine-mount dimensions in inches/cm15 cfm30 cfm33330.7 ft. /20 liters 1.5 ft. /40

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Figure 17: Floor-Mount Dryer DimensionsCONTROL POWERONOFFALARM HORNALARM SilencerCBDALARMDEW POINTOFFONPROCESSTEMPERATUREAEDimensionABCDEDehumidifying Dryers15, 30, 60 cfm floor-mount dimensions in inches/cm15 cfm30 cfmin.cmin.cm2051205132.58332.583307630763076307623.756023.7560Chapter 3: Installation60 cfmin.2432.5303428cm618376867117 of 59

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Figure 1: Suggested Lift Rigging for Cart Mounted DryersDO NOTUSEDEW POINTALARM HOR NALARMOFFONPROCESSTEMPERATURECONTROL POWERONOFFALARM SilencerUSEFORKLIFTTRUCKCaution!Do not use a hoist to move or rig your Dryer when it is mounted on a cart!Moving the Dryer with a hoist will cause it to become unstable and maycause damage to the Dryer and/or injury to personnel!Recommended Dryer Lifting HardwareItem1234Quantity1211DescriptionAdjustable alloy chain slingExisting hopper lifting bracketDrop forge

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Figure 3: Suggested Lift Rigging for Machine Mounted DryersDEW POINTALARM HORNALARMCaution!3-3OFFONPROCESSTEMPERATURECONTROL POWERONOFFALARM SilencerWhen using a hoist to move a machine mounted dryer, ALWAYS attachchains to the three (3) locations/lifting points on the unit! Moving theDryer without the chains attached to all of the lifting points will cause theunit to become unstable and may cause damage to the Dryer and/or injuryto personnel!Electrical ConnectionsWhen making electrical connecti

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